The factory sell fixed-cover vacuum emulsifying mixing machine features a three-layer stainless steel structure. This lotion cosmetic cream making equipment usually has upper stirring and lower homogenizing mechanisms, equipped with a frame-type wall-scraping agitator. The vacuum mixer tank can heat, control and maintain temperature. With a vacuum pump, it can suck in raw materials and prevent air bubbles. This makeup reactor widely used in cosmetics, food and pharmaceutical industries for high-quality emulsification.
PRODUCTS DESCRIPTION
1. Strong operational stability: Equipped with a high-shear homogenization system (with precisely adjustable rotation speed), it maintains uniform force on materials during high-speed mixing with Teflon scraper,effectively avoiding uneven mixing caused by equipment shaking. It is particularly suitable for products with strict texture requirements, such as creams, serums, and ointments.
2.High process adaptability: Most equipment integrates a vacuum system (which can remove air from materials, reduce bubbles, and improve product fineness). Moreover, they often use compliant materials like 316L stainless steel, meeting industry standards, and adapting to the hygiene and safety requirements of different fields including food, cosmetics, and pharmaceuticals.
3. Excellent automation level: Most fixed emulsifiers adopt a PLC control system to realize precise setting and real-time monitoring of parameters such as rotation speed, temperature, and vacuum degree. This reduces manual intervention and ensures consistent quality of each batch of products in mass production.
When categorized by application scenarios:
•In the cosmetics industry, it enables efficient oil-water phase fusion to create a smooth texture.
•In the food industry (e.g., dairy products, sauces), it refines particles and enhances taste.
•In the pharmaceutical industry, it can be used for the homogenization and emulsification of ointments and oral liquids, ensuring the uniform dispersion of active ingredients.
It is a key equipment that balances production efficiency and product quality.
Applications
Skincare: Produces anti-aging creams, hyaluronic acid serums, and sheet masks with uniform active ingredient distribution.
Haircare: Handles leave-in conditioners and keratin treatments requiring nanoscale emulsion stability for even application.
Personal Care: Processes natural deodorants and beard oils with airless texture to prevent ingredient separation.
Pharmaceuticals: Formulates corticosteroid creams and antibiotic ointments under Class 8 cleanroom conditions.
FAQ
Q1. Why is this emulsifier emphasized as "fixed"? What are the core differences from liftable-lid models?
A1: The "fixed" feature specifically refers to the non-lifting, fixed design of the tank lid (emulsification vessel lid), which differs from models that require hydraulic/pneumatic systems to lift or lower the lid. The core differences are:
Space efficiency: No vertical stroke is needed for lid lifting, significantly reducing the overall height of the equipment—making it suitable for production workshops with limited ceiling height.
Cost optimization: It eliminates the need for lifting mechanisms (e.g., hydraulic cylinders, pneumatic pumps, and control systems), lowering equipment procurement costs and long-term maintenance expenses.
Operational convenience: Material loading and unloading are completed via side-mounted feeding ports, top-mounted manholes, or automated conveying systems, without compromising operational efficiency.
Q2. What is the role of the vacuum system? What are the advantages of -0.09 MPa vacuum level?
A2: The core function of the vacuum system is to remove entrapped air from materials, with specific benefits for product quality:
Bubble reduction: Eliminates visible bubbles in finished products, enhancing product fineness and appearance (especially for creams, serums, and other products requiring a "smooth, particle-free" texture).
Oxidation prevention: Reduces material contact with air, minimizing oxidation and inactivation of active ingredients (e.g., vitamin C, peptides) and extending product shelf life.
High vacuum level of -0.09 MPa: This is a high vacuum grade in industrial production, more effective at removing deep-seated air from materials than conventional vacuum emulsifiers (typically -0.08~-0.09 MPa). It meets the "zero bubbles, high stability" demands of premium skincare products.
Q3. What is the speed range of the high-shear homogenizer? What level of material refinement can it achieve?
A3: The PLC-controlled high-shear homogenizer has a precisely adjustable speed range of 0–2,960 RPM, can be customized even higher, delivering excellent material refinement results:
Minimum particle size: It can refine material particles (e.g., oil-phase particles, active ingredient particles) , far finer than conventional emulsifiers.
Texture advantages: Ultra-fine particle size enables full fusion of oil and water phases, resulting in more uniform, smooth product textures with no gritty feel during application—meeting the tactile requirements of luxury skincare products.
Efficacy enhancement: Fine particles allow active ingredients to penetrate the skin’s stratum corneum more easily, indirectly improving product efficacy (e.g., absorption rate, moisturizing/anti-aging effects).
