Product Overview
Our Large-Volume Automated Mixer for Soap, Dishwashing Liquid, and Lotion is a high-performance equipment compliant with CE and GMP standards, specifically designed for high-throughput production of viscous liquids and suspensions. Capable of handling batch sizes ranging from 500 to 6,000 liters, this mixer integrates dead-angle-free mixing paddles, a heating system, and a high-shear homogenizer (with a rotational speed of 0–2960 RPM). It offers two control options—PLC control or push-button control—ensuring easy and intelligent operation.The tank is made of 316L stainless steel with a surface roughness of Ra ≤ 0.4 μm, meeting strict Good Manufacturing Practice (GMP) standards and resisting corrosion from specific acidic or alkaline formulations. Additionally, the equipment supports a multi-tank parallel configuration, which is tailored for large-scale production workshops. This configuration not only meets high-throughput requirements but also enables rapid adaptation to multi-variety production needs and covers full-process processing scenarios.
Product Specifications
Features
1. High-Shear Homogenization
The High-shear homogenization is a process technology that refines and achieves uniform mixing of materials (especially liquid/semi-liquid mixtures) through mechanical shear, impact, cavitation, and other effects between a high-speed rotating rotor and stator. It can extremely refine materials to improve product quality, enhance stability, and enable efficient mixing, significantly shortening the production cycle. Only a few minutes of homogenization can achieve the desired state, making it particularly suitable for high-viscosity and high-standard daily chemical products.
2. Advanced Process Automation
The PLC control system enables real-time monitoring and automatic adjustment of multiple parameters. It simultaneously collects real-time data on the mixing tank's temperature, rotational speed, mixing time, and other parameters. Additionally, it can be equipped with remote control functionality—simply connect a network cable to the desired workshop or room to operate, making it highly intelligent and convenient. Formulations can be set and stored via the PLC system, which helps shorten changeover time and increase production speed.
3. Energy-Efficient & Safe Operation
The Motors that adopt advanced design and manufacturing technologies—featuring high efficiency, low energy consumption, and compliance with European Efficiency Class I—can achieve precise speed and torque control when used in conjunction with frequency converters, ensuring uniform mixing and accurate metering. Constructed with high-quality materials and precision craftsmanship, these motors boast high mechanical strength, secure component connections, and a high insulation class. They utilize an F-class insulation structure, which is tested and rated to meet B-class insulation standards, significantly extending their service life.
Applications
Soap Manufacturing: Produces liquid hand soap, bar soap bases, and antibacterial formulations with consistent lather and moisturizer distribution.
Detergents: Mixes dishwashing liquids, laundry detergents, and multi-surface cleaners requiring stable suspension of enzymes and fragrances.
Personal Care: Creates lotions, creams, and hair styling gels with uniform texture and active ingredient dispersion.
Pharmaceuticals: Blends topical ointments, dermatological creams, and sterile emulsions under controlled GMP conditions.
FAQ
Q: What viscosity range can this mixer handle effectively?
A: It processes fluids from 1,000–100,000 cP, including high-viscosity products like hair styling gels (80,000–100,000cP) and low-viscosity dishwashing liquids (1,000–5,000 cP).
Q: What is the stirring method of the mixing system?
A: We offer both one-way stirring and two-way stirring options for your selection. For mixing tanks with a capacity of over 500 liters, they are equipped with two fixed impellers, which can break up vortices. When operating at high rotational speeds, this configuration facilitates more uniform mixing.
Q: Can the temperature be controlled?
A: Yes. You can set your desired temperature on the control panel, and the machine will automatically stop heating once it reaches the preset temperature.
Q: Do the rotor and stator of a homogenizer need to be replaced regularly?
A: Both the rotor and stator are made of solid steel, so they are not prone to damage. Only spare mechanical seals are needed.
