Product Overview

Inclined Discharge System: Facilitates the smooth discharge of materials after emulsification, reduces material residue in the tank, and improves production efficiency and material utilization;

Hydraulic Lifting System (Optional): Enables convenient lifting and lowering of the tank cover, facilitating equipment cleaning and internal maintenance, and optimizing operational convenience; Mixing System: Realizes preliminary stirring and dispersion of materials, enabling initial fusion of water-phase and oil- phase raw materials and preparing for homogenization;

Homogenizer System: Breaks down material particles through high-speed shear force, fully emulsifies water and oil phases, and forms a fine and uniform texture, ensuring the smoothness and stability of cosmetics;

Heating/Cooling System: Precisely controls the temperature during the emulsification process to meet the temperature requirements of different cosmetic formulas, and helps maintain the stability of active ingredients and improve emulsification effect.

The eight systems work together to control the entire process from raw material storage, mixing and emulsification to finished product discharge, ultimately producing cosmetics with fine texture, stability and high quality.

I. Vacuum-Enhanced Mixing

Dual-Scenario Quality Assurance: The mixing chamber sealed with food-grade silicone gaskets can not only prevent the oxidation of oils in food products such as mayonnaise and salad dressings, preserving flavor, color, and nutritional value; but also create a bubble-free environment for cosmetic production, ensuring that creams and foundations apply smoothly without streaking or pilling. It is suitable for production needs in both food and cosmetic fields.

Reduced Dependence on Additives: The vacuum environment can significantly reduce foaming during the mixing process. For sensitive formulations (such as low-irritation foods and mild cosmetics), there is no need to add additional defoaming agents to achieve a stable product state, balancing product safety and formula purity.

II. High-Speed Homogenization

Significant Improvement in Production Efficiency: Compared with traditional mixers, the emulsification time is directly reduced by 50%. Taking a 50L batch of mayonnaise as an example, conventional equipment takes 30 minutes, while this equipment can complete the process in only 10–15 minutes, significantly reducing production time and improving the turnover rate of small to medium batch production.

III. Easy Maintenance

Convenient and Efficient Cleaning: The homogenizer head and agitator support tool-free disassembly, requiring no complex tool operations. Thorough cleaning can be completed within 20 minutes, reducing the labor and time costs of equipment cleaning and shortening the waiting time between production batches.

Applications

Food Industry: Processes mayonnaise, ketchup, salad dressings (Caesar, vinaigrette), aioli, and dairy spreads with stable emulsions.

Cosmetics: Blends foundation cosmetic creams, liquid lipsticks, hair gels, and facial serums requiring uniform pigment dispersion.

Pharmaceuticals: Formulates antibiotic ointments, topical creams, and medicated lotions with consistent active ingredient distribution.

Chemicals: Mixes adhesives, water-based paints, and inkjet inks with controlled viscosity and particle size.

FAQ

Q1: What specific problems can the "vacuum" function of a vacuum emulsifier solve? What impacts willthere be without the vacuum function?

A1: The core function of the vacuum system is to remove air bubbles from materials, preventing product oxidation and deterioration, surface foaming, or uneven texture (such as stratification and gritty feeling), while also extending the product shelf life (for cosmetics and food products). Without the vacuum function, materials are prone to entraining air, which may cause cosmetics to pill during application, active ingredients in medical ointments to become ineffective due to oxidation, and food to develop off-odors or stratification, affecting product quality and user experience.

Q2: When purchasing a vacuum emulsifier, how to choose the appropriate capacity based on production needs?

A2: The capacity should be selected based on production scale and batch requirements: For small to medium-batch production (e.g., R&D laboratories, small factories), a 50L–100L capacity is suitable, which is adapted to sample development or scenarios with low daily output; for medium to large-batch production (e.g., industrial factories), a 200L–500L or larger capacity can be selected to meet the needs of continuous, high-yield production. At the same time, a certain margin should be reserved to avoid overloading the equipment, which may affect its service life.

Q3:Can vacuum emulsifiers process high-viscosity materials (such as paste-like medical ointments and thick face creams)? Will there be uneven mixing?

A3: Yes, they can process high-viscosity materials. The equipment uses the synergy of a high-power mixing system (e.g., variable-speed motor) and homogenizing shear force. Even for thick materials, it can break agglomerated particles to achieve uniform mixing; this vacuum emulsifying mixer also designed with an inclined discharge system, which can prevent high-viscosity materials from remaining in the tank, further ensuring mixing uniformity without mixing dead corners or unevenness.