Product Overview
Our Stainless Steel High-Efficiency Liquid Washing Mixer stands as a cornerstone in modern detergent production lines, engineered to deliver industry-leading mixing precision and long-lasting corrosion resistance. Specifically designed for high-volume industrial operations, this mixer eliminates inconsistencies in blending surfactants, enzymes, fragrances, and abrasive additives, ensuring every batch meets strict quality benchmarks. Crafted from 304 or 316L stainless steel—a material renowned for its resistance to chemical erosion and microbial growth—it fully complies with GMP regulations, making it suitable for environments requiring the highest hygiene standards, including daily chemical, food-grade and pharmaceutical facilities. The integration of advanced variable speed control (0–63 RPM for mixing, 0-2960 RPM for homogenizer) and steam or electric heating functions allows seamless adaptation to a wide viscosity range, from thin liquid detergents to thick paste-like formulations, significantly reducing manual oversight and boosting overall production efficiency by up to 40% compared to conventional mixers.
Product Specifications
Features
1. Hygienic Design
The mixer’s mirror-polished interior (Ra≤0.4μm) creates a non-porous surface that prevents residue buildup and bacterial growth, critical for maintaining product purity. Its triple-seal hermetic system—combining mechanical seals and O-rings monitoring—eliminates cross-contamination risks, making it ideal for sensitive products like hypoallergenic baby detergents and medical-grade cleaners. Additionally, the sloped bottom design ensures complete drainage, reducing waste and simplifying cleaning procedures.
2. Energy Efficiency
Equipped with a ultra-high-efficiency ABB variable frequency motor, this mixer consumes 50% less power than standard models, translating to annual energy savings of approximately $8,000 for medium-scale operations. It deliver more stable operation and an extended service life when subjected to voltage fluctuations. The low- noise operation creates a more comfortable working environment, reducing operator fatigue during extended production runs.
3. Customizable Configurations
To accommodate diverse production needs, the mixer offers various designs of impeller systems, for example: high- shear impellers for creating stable emulsions (e.g., lotion-based detergents) and low-speed anchor agitators for handling high-viscosity mixtures (e.g., gel cleaners). Optional jacketed vessels with temperature sensors enable precise thermal control, essential for processing heat-sensitive ingredients like plant-derived enzymes. For large- scale facilities, multi-tank integration allows continuous production flow, minimizing downtime between batches.
Applications
Detergent Manufacturing: Perfect for producing liquid laundry detergents, antibacterial dishwashing liquids, industrial degreasers, liquid soap and car wash solutions.
Personal Care: Efficiently blends shampoos, conditioners, liquid soaps, and hand sanitizers with consistent texture and ingredient distribution.
Food & Beverage: Used in processing sauces, marinades, beverage concentrates, and food-grade cleaning agents.
Pharmaceuticals: Ensures sterile mixing of liquid medications, topical creams, and disinfectant solutions under controlled conditions
FAQ
Q: How long does a mixing cycle take?
A: Cycle times vary based on formulation complexity and batch size, ranging from 15–30 minutes for standarddetergents. High-viscosity mixtures may require 45–60 minutes to achieve ≥99% homogeneity.
Q: Can the equipment be equipped with a weighing function? If so, can the weighing accuracy meet the proportioning requirements of daily chemical raw materials (such as trace fragrances and active ingredients)?
A: The mixer supports customization with a weighing function, and its accuracy fully meets the precise proportioning needs of daily chemical production. Tank Overall Weighing System: For scenarios requiring continuous addition of multiple raw materials, weighing sensors loading cell (suitable for solvent environments in daily chemical workshops) can be installed on the equipment support base to monitor the total weight of materials in the tank in real time. Combined with the PLC system, it automatically calculates the addition amount of each raw material and supports early warning for raw material weight deviation in the formula (e.g., if the addition amount exceeds the set value of ±0.5%, the system will automatically pause and give a prompt).
Q: Do you have any solution to control the pure water inlet quantity?
A: Yes, there are two core solutions for controlling the water inflow of a stirring pot:
Flowmeter Solution: Install an electromagnetic/turbine flowmeter on the water inlet pipe. The water volume is calculated by measuring the water flow velocity. This solution is suitable for scenarios with stable water quality and moderate accuracy requirements (±0.5%–±1.0%). It has a moderate cost but requires regular calibration and maintenance.
Weighing Module Solution: Install weighing sensors at the equipment base. The water inflow is calculated through the weight difference of the tank. This solution features high accuracy (±0.1% FS) and is not affected by water flow characteristics. Its data can be linked for traceability, however, it has a relatively high initial investment.
