Our Multi-Functional Filling Capping Labeling Line sets new standards in cosmetics packaging efficiency, boasting a 10-100 bottles/minute throughput that streamlines production from filling to final labeling.
PRODUCTS DESCRIPTION
| Parameter | Value |
| Filling Range | 5ml–5000ml(customizable) |
| Filling Precision | ±1% (water) |
| Packing Speed | 10–100 bottles/minute (customizable) |
| Power | 3–10 kW (depending on configuration) |
| Control | PLC system and touch screen |
1. Wide Range of Applicable Products
It is compatible with products of various forms and types, covering cream-based products (e.g., facial cream, hand cream), lotion-based products (e.g., body lotion, essence lotion), cleansing & care products (e.g., shower gel, shampoo), and water-based products (e.g., toner, essence water). It can meet the filling needs of multiple industries such as cosmetics, personal care, and daily chemicals, with extremely strong compatibility.
2. Flexible Dual-Power Options
The equipment offers two power modes for selection, adaptable to the needs of different production
scenarios:
Traditional Cylinder Power: Adopts a mature cylinder-driven method, which can meet basic filling operation requirements.It features a simple structure and relatively low maintenance costs;
Servo Motor Power: Employs more advanced servo drive technology, providing strong support for scenarios with high requirements for filling accuracy and stability. Its power output is more stable and easier to control.
3. Significant Advantages of Servo Motor (Compared with Traditional Cylinder)
Compared with traditional cylinder power, servo motor drive has three core advantages:
Higher Filling Accuracy: The filling error can be controlled within <±1%, enabling precise control of filling dosage and effective reduction of product waste. It is especially suitable for products with strict requirements on dosage accuracy (e.g., essence, high-concentration cream);
Higher Production Efficiency: The servo motor has a faster response speed and stronger operation stability, which can increase the number of fillings per unit time and help improve the overall efficiency of the entire production line;
Higher Hygiene Standards: The structural design of the servo drive system is more convenient for cleaning, reducing hygiene dead corners. It meets food-grade and cosmetic-grade hygiene requirements, and can lower the risk of product contamination.
Applications
Skincare: Efficiently fills serums, facial oils, moisturizers, and masks into dropper bottles, airless pumps, and jars with precise dosage control.
Haircare: Handles shampoos, conditioners, hair masks, and styling gels in squeeze bottles, tubes, and flip-top containers.
Cosmetics: Packages foundations, concealers, mascaras, and lipsticks in various formats, including glass compacts and plastic tubes.
Pharmaceuticals: Processes liquid medications, ointments, and herbal extracts with sterile filling options and tamper-evident capping.
FAQ
Q1: Can this filling machine handle high-viscosity products (such as thick facial cream orhair wax)?
A: Yes. The machine is inherently compatible with cream-based products. For high-viscosity items, it is recommended to use the servo motor power mode—its stable power output can better handle the pushing of thick materials, preventing filling interruptions or uneven dosage. Additionally, the diameter of the filling nozzle can be adjusted according to material characteristics to further optimize the filling effect.
Q2: Water-based products (e.g., toner and liquid detergent) tend to produce bubblesduring filling. Does this machine have a solution for this?
A: Yes. On one hand, the precise control of the servo motor can slow down the filling speed of materials, reducing intense contact between liquid and air. On the other hand, customized anti-bubble diving filling nozzles can be used, it can raise during filling to effectively reduce the probability of bubble formation and ensure stable filling of water-based products.
Q3: How to choose between traditional cylinder power and servo motor power based onproduction needs?
A: If your production requires a basic filling scenario (e.g., low-frequency production, ordinary personalcare products with low requirements for dosage accuracy) and your budget is limited, traditional cylinder power is a cost-effective choice, featuring a simple structure and low maintenance costs. For high- precision, high-frequency scenarios (e.g., essence, high-concentration cream and other products sensitive to dosage errors, or large-batch continuous production), servo motor power is recommended—its filling accuracy of <±1% and higher efficiency can meet strict production standards.
Q4: Does the servo motor power mode require more complex maintenance?
A: Compared with traditional cylinders, the servo motor power system has slightly higher maintenance requirements, but it is not "complex". Daily maintenance only involves regularly cleaning the motor surface, checking the stability of wiring connections, and replacing special lubricating oil every 3-6 months (depending on usage frequency). The machine comes with a maintenance manual upon delivery, which specifies operating steps, and formal manufacturers provide after-sales training to ensure maintenance work can be easily implemented.
Q5: Can the machine be linked with existing production lines (e.g., labeling machines, capping machines)?
A: Yes. The machine reserves standardized interfaces and supports linkage with downstream equipment such as labeling machines and capping machines of most brands. At the same time, parameters can be matched according to the speed and signal type (e.g., PLC signals) of the existing production line to realize automatic connection of "filling-labeling-capping" without the need for additional large-scale transformation of the production line.
