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LTB-PM-25-300L
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LTB
PRODUCTS DESCRIPTION
Brief Introduction
Advantages
Technical Parameters
Description
FAQ
This mixing tank specially designed for liquid washing products is made of 304/316L stainless steel to create a sanitary grade tank body. It integrates a top mixing and bottom high-speed shear dual power system, and cooperates with an intelligent electronic control box to precisely control the speed, temperature and other parameters. It can not only achieve uniform mixing of materials through global mixing, but also achieve high-efficiency homogeneity with strong shearing force to overcome the problem of layering of viscous systems. Its modular design is easy to maintain and clean, and it is suitable for mixing needs in various fields such as daily chemicals and food. It flexibly meets the whole process production of liquid washing products such as shampoo, body wash, and skin care lotion, helping enterprises improve production capacity and quality.
| Effective Capacity | 50L | 100L | 150L | 200L | 300L | ||||
| Material | All product contact part are made of Stainless Steel 316L | ||||||||
| Tank Design | Three layers, double jackets | ||||||||
| Heating Methods | Eelctric heating | ||||||||
| Electric Heating Power | 6KW | 12KW | 12KW | 18KW | 18KW | ||||
| Mixing Design | No-dead-angle mixing paddle with Teflon sraper | ||||||||
| Mixing Power | 0.75KW | 1.5KW | 1.5KW | 1.5KW | 1.5KW | ||||
| Mixing Speed | 0-63rpm, customizable | ||||||||
| Mixing Motor | ABB or SIEMENS | ||||||||
| Homogenizer Design | High shear teeth-shape homogenizer | ||||||||
| Homogenizer Position | Bottom homogenizer | ||||||||
| Homogenizer Power | 3KW | 1.5KW | 1.5KW | 3KW | 3KW | ||||
| Homogenizer Speed | 0-2960rpm, customizable | ||||||||
| Homogenizer Motor | ABB or SIEMENS | ||||||||
| Homogenizer Design | High speed homogenizer with good rolling and shearing effect | ||||||||
| Cover Type | Half-open cover | ||||||||
| Control Way | SIEMENS PLC control system and touch screen/push button | ||||||||
| Customization | Weighing load cell/Electric lifting platform/Water flow meter/Water chiller/CIP system/Pump circulation/Vacuum | ||||||||
Mixing Paddle
The mixing paddle of this cosmetic production equipment is made of food and drug grade stainless steel, which strictly meets the hygiene standards of cosmetic production and has excellent corrosion resistance and easy cleaning.
Its design is integrated, and the composite blade structure: the blade is equipped with a TEFLON scraper, which has both the function of scraping the wall, which can remove adhesive materials in real time, avoid scaling, local overheating and other problems, and ensure the uniform texture of the product.
The mixing paddle can be passed, adjustable speed, suitable for formula characteristics, efficient drive material circulation and dispersion, helping to improve production efficiency and product quality.
High Shear Homogenzier
The stator (outer ring) and rotor (middle) made of stainless steel rotate at high speed when working, and the tiny gap between the two will form a "strong shear vortex" - "shredding" oil droplets and powder particles into finer particles, and allowing water, oil, powder and other raw materials to be completely fused.
All components are made of food and drug grade stainless steel, which is resistant to chemical corrosion and meets GMP hygiene standards to ensure that the materials are free of contamination and meet the strict cleaning requirements of cosmetic production.
It has a wide range of application scenarios, and can be suitable for cosmetic systems such as low-viscosity essences and high-consistency creams, as well as for material processing in food sauces, medical ointments, and other fields.
Heating Function
3-layer double jacket stainless steel tank. The contact surface with the material is made of SUS316L stainless steel. The middle jacket is used to pass into the medium for heating, and thermal insulation cotton is added to the outer jacket to prevent workers from scalding.
Heating methods include electric heating and steam heating. Electric heating is to pass water or oil into the jacket and heat it through an electric heating rod. Steam heating is to pass steam into the jacket for heating. Electric heating + water can reach 100℃; Electric heating + oil can recah 200℃; Steam heating can reach 120℃.
Compared with direct heating, the jacket design avoids local overheating of the material, and at the same time supports precise temperature control, and cooperates with the insulation layer to achieve "low energy consumption temperature control", which helps the stable operation of emulsification, dissolution, reaction and other processes in the production of cosmetics.
ABB Motor
ABB motor has outstanding advantages in the production of cosmetics: it is suitable for mixing tanks, filling machines and other equipment, with high protection level, waterproof and dustproof, easy to clean, and meets GMP hygiene requirements; stable and reliable operation, reducing the risk of downtime, and ensuring uniform batch quality; high efficiency and energy saving to reduce electricity costs, accurate speed regulation and frequency conversion, so that emulsification, mixing and other processes are more stable; low noise can also optimize the workshop environment, from hygiene, quality control to cost, all-round help for efficient production of cosmetics.
Movable Caster Design
Q: What is your company's history and experience in manufacturing cosmetics production machinery?
A: Our company has been in the cosmetics/chemical/pharmaceutical/food machinery manufacturing industry for more than 26 years. We've served numerous clients globally, providing customized solutions for various production scales, from small - batch handmade cosmetics to large - scale industrial production.
Q: Where are your manufacturing facilities located?
A: Our main manufacturing facilities are situated in Guangzhou and Jiangsu Province, China.
Product - Related
Q: Can your machines produce different types of cosmetics, like creams, lotions, and gels?
A: Yes, our machinery is highly versatile. With adjustable parameters such as speed, temperature control, and mixing time, our vacuum emulsifiers, homogenizer liquid mixing machine, bottle filling capping labeling machines, tube filling sealing machine, etc., can handle the production of cosmetic, creams, lotions, gels, and even more complex formulations like serums.
Q: How do I ensure the quality of the products produced by your machines?
A: Our machines are designed with precision engineering. They feature advanced mixing mechanisms to guarantee uniform dispersion of ingredients. Additionally, we use high - quality materials that are compliant with food and cosmetic safety standards, preventing any contamination during production.
Q: What is the production capacity of your equipment?
A: It varies depending on the specific model. For example, our small - scale emulsifiers can produce batches of 5 liters, while large - scale industrial models can handle up to 5000 liters per batch. Filling machines also have different output rates, from 10 bottles per minute for small - scale operations to 100 bottles per minute for high - speed production lines.
Order and Delivery
Q: What is your minimum order quantity?
A: The minimum order quantity (MOQ) depends on the product. For standard models, the MOQ is usually 1 unit(s). However, for customized products, we can discuss and determine a suitable quantity based on your specific requirements.
Q: How long does it take to deliver the machines after placing an order?
A: For in - stock items, delivery can be arranged within 7 working days. For custom - made machinery, the production and delivery time typically range from 4 weeks to 2 months, depending on the complexity of the design and production process.
Q: What are your payment terms?
A: We usually accept payments through T/T (Telegraphic Transfer). For regular customers, we may also consider other payment methods after negotiation. A 40% deposit is required upon order confirmation, and the balance is due before shipment.
After - sales Service
Q: Do you provide installation and training services?
A: Yes, we offer on - site installation and training services for our customers. Our technicians will ensure that the machines are properly installed and operational. They will also train your staff on machine operation, maintenance, and basic troubleshooting.
Q: What is your warranty policy?
A: Our products come with a standard warranty of 1 year. During this period, we will repair or replace any defective parts free of charge, excluding damages caused by improper use or force majeure. We also provide long - term technical support and supply of spare parts.
