Home Products Filling Machine Bottle Filling Machine Rotor or Gear Pump Filling Bottling Machine Low Price Automatic Liquid Viscous Cosmetic Daily Chemical Filler Suppliers
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The Gear Pump Filling Machine and Rotor Pump Filler Equipment is a cost - effective solution for daily chemical, cosmetics, and skincare industries. It can handle diverse liquid and paste products, shampoo, detergent, dishwashing, liquid soap, cosmetic, cream, body wash, shower gel filling machine supplier.
It offers an extremely wide adjustable filling volume, fitting small sample vials to large bottles and containers. Its advanced gear pump or rotor pump ensures smooth, accurate filling across various viscosities and container types. Plus, it's more affordable than similar models, combining great performance and value. It's a top pick for chemical and cosmetic production lines, providing reliable, precise, and cost - efficient filling.
PRODUCTS DESCRIPTION
Description
Advantages
Technical Parameters
● High Precision Filling
Fully automatic rotor pump and gear pump filling machines come with advanced metering systems. Rotor pump filling machines can precisely control the volume of dispensed liquids. For instance, when filling viscous serums, a popular product in the cosmetics industry, the smooth rotation of the rotor ensures an accurate amount of serum in each bottle, achieving a filling accuracy often reaching ±1%. This precision not only reduces product waste but also guarantees consumers receive consistent volumes, enhancing brand reputation.
Gear pump filling machines, using the meshing and unmeshing of gears, accurately measure liquid flow. In the case of filling liquid foundation, a staple in the makeup market, the gear pump precisely controls the filling volume, ensuring each container has the correct amount of product. The error rate can be as low as ≤±1%, which is vital for maintaining product quality and customer satisfaction in the highly competitive cosmetics and personal care sectors.
● High - Speed Production
Fully automatic rotor pump filling machines are engineered for high - speed operation, making them suitable for large - scale production. In the production of hand sanitizers, which have seen a significant surge in demand in recent years, a well - configured rotor pump filling machine can fill dozens or even hundreds of bottles per minute. This high - speed production capacity enables manufacturers to meet market demands promptly, especially for fast - moving consumer goods in the liquid chemical industry.
Gear pump filling machines also offer high - speed performance. In the beverage industry, when filling energy drinks, they can operate at a rapid pace. Their efficient design allows for quick and continuous filling, contributing to high - volume production. Similarly, in the production of body sprays in the cosmetics industry, gear pump filling machines can work at high speeds, increasing productivity and reducing production time and cost.
● Wide Range of Applicable Products
Rotor pump filling machines are highly versatile and can handle various liquid products with different viscosities. They are suitable for filling products like hair styling gels, a popular search item in the haircare market. The gentle pumping action of the rotor pump ensures that the gel is filled smoothly without causing splashing or foaming. Additionally, they can handle thick creams used in skincare, which require precise and smooth filling to maintain product integrity.
Gear pump filling machines are equally adaptable. They can fill a wide range of liquids, from low - viscosity facial mists to high - viscosity shower gels. In the personal care industry, gear pump filling machines are commonly used for filling lotions, which vary in viscosity. Their ability to handle different product viscosities makes them a popular choice for manufacturers in the cosmetics and liquid chemical, allowing for the efficient filling of a diverse range of products.
● Stable and Reliable Operation
Fully automatic rotor pump filling machines are constructed with high - quality materials and advanced manufacturing techniques. The rotors are designed to operate smoothly and continuously, minimizing the risk of breakdowns. In a factory that produces lip balms, a crucial product in the cosmetics industry, a rotor pump filling machine can run for long hours without significant issues, ensuring stable production. The machine's control system monitors the filling process in real - time, making adjustments as needed to maintain consistent performance, even when filling different batches of products.
Gear pump filling machines are known for their reliability. The meshing of gears provides a stable and consistent flow of liquid. In the pharmaceutical industry, where the filling of medications such as syrups requires high reliability, gear pump filling machines are often used. Similarly, in the production of liquid soaps in the liquid chemical industry, their robust construction and stable operation ensure that the filling process is accurate and consistent, meeting the strict quality standards of both industries.
● Hygienic Design
For rotor pump filling machines, the parts in contact with the product are typically made of food - grade stainless steel or other materials meeting strict hygiene standards. This is especially important when filling products like liquid baby shampoos, which have high hygiene requirements. The smooth surface of these materials makes cleaning and sanitization easy, reducing the risk of product contamination. In the cosmetics industry, where product safety is paramount, this hygienic design ensures that products remain uncontaminated during the filling process.
Gear pump filling machines also feature a hygienic design. In the production of food and beverage products such as fruit juices, the gear pump's components are designed for easy cleaning. In the cosmetics industry, when filling products like mascara liquids, the use of non - corrosive and easy - to - clean materials ensures that the filling process remains hygienic, meeting the strict regulations of both the food and beverage and cosmetics industries.
● Easy to Operate and Maintain
Fully automatic rotor pump filling machines are equipped with user - friendly control panels. Operators can easily set the filling volume, speed, and other parameters. In a small - to - medium - sized factory that produces DIY beauty products like homemade bath salts, the operator can quickly adjust the machine settings according to production requirements. Maintenance of rotor pump filling machines is relatively straightforward. Regular inspections of the rotor and other moving parts can be carried out easily, and any necessary replacements or repairs can be done promptly, minimizing downtime.
Gear pump filling machines are designed for easy operation and maintenance. Their simple mechanical structure makes them easy to understand and operate. In a cosmetic factory that fills nail polishes, the operator can quickly learn how to operate the gear pump filling machine. Maintenance tasks, such as checking the gear meshing and lubrication, can be performed with minimal effort, reducing downtime and ensuring continuous production, which is crucial for meeting tight production schedules in the cosmetics and 日化 industries.
● Flexible Configuration
Rotor pump filling machines can be customized and configured according to different production needs. They can be integrated with other equipment such as conveyors, cappers, and labelers. In a large - scale cosmetics production facility that produces face creams, the rotor pump filling machine can be part of a complete production line, where it works in harmony with other machines to achieve seamless production. Different types of nozzles can also be installed on the rotor pump filling machine to suit different bottle shapes and sizes, whether it's a small vial for perfume samples or a large bottle for body lotions.
Gear pump filling machines offer similar flexibility. They can be adjusted to fill different container sizes and shapes. In the production of essential oils, which are often sold in various bottle sizes, the gear pump filling machine can be easily configured to meet specific filling requirements. The machine can also be integrated into existing production lines, allowing for efficient expansion of production capacity. In the 日化 industry, this flexibility enables manufacturers to adapt to changing market demands and product packaging trends.
● Cost - Effective
In the long run, both fully automatic rotor pump and gear pump filling machines are cost - effective. Their high filling accuracy reduces product waste, which directly saves on raw material costs. For example, in the production of expensive perfumes, the accurate filling of rotor and gear pump filling machines ensures that no precious perfume is wasted. Their high - speed production capabilities increase output, helping to spread fixed costs over a larger number of products. In addition, their reliable operation and low maintenance requirements reduce the cost of downtime and repairs. In the cosmetics and 日化 industries, where profit margins can be tight, these cost - effective features make them an attractive choice for manufacturers, contributing to overall business profitability.
| Filling Nozzle | 1 Nozzle | 2 Nozzles | |
| Filling Type | Rotor Pump or Gear Pump | ||
| Filling Volume | 50ml-1000ml, customizable | ||
| Filling Speed (Water test. Actual output is related to material volume and viscosity) | 30-50bottles/min | 50-90bottles/min | |
| Material | All product contact part are made of stainless steel 316L/304 | ||
| Filling Accuracy | ±1% | ||
| Control Way | SIEMENS PLC Touch Screen | ||
| Dimension | L1500*W700*H1550mm | ||
| Weight | 150kg | ||
| Remark | The filling volume and speed are customized according to client's product and requirement, contact us to send your requirement :) | ||
Anti-Foaming Filling Nozzle
1. Defoaming Filling：Features a servo - driven diving system to minimize foam during filling, ideal for foam - prone products.
2. Anti - Dripping Design：Combines mechanical cutting and air - blowing to prevent dripping and leakage.
3. Wide Compatibility：Handles thick, thin, and foamy products with ease.
4. Hygienic Build：Product - contact parts are made of SUS316L for corrosion resistance and hygiene.
Pump Dosing System
1. Advanced Dosing Configuration：Our pump dosing system eschews traditional piston pumps in favor of either rotary pumps or gear pumps. This design upgrade significantly broadens the filling volume range. Rotary and gear pumps also feature enhanced suction capabilities, enabling faster filling speeds compared to their piston - pump counterparts.
2. Tailored for High - Viscosity Products：Thanks to their superior performance, these pumps are especially well - suited for high - viscosity substances such as creams, pastes, sauces, ointments, and toothpaste. With a single nozzle, the system can achieve a filling rate of 30 - 50 pieces per minute, ensuring high - efficiency production even for viscous products.
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